leveling machine
Here is the English translation:
Improve flatness and surface quality
Through high-rigidity rollers and precise downward pressure control, achieve stable, uniform flatness and improved surface finish, reducing rejects and rework.
Automation and one-click operation
Integrated PLC/SCADA control with automatic tensioning and leveling adjustments, reducing manual intervention and improving line stability and repeatability.
Wide material and process adaptability
Compatible with hot-rolled and cold-rolled steel coils, metal strips, and stainless steel, supporting processing of coils with varying thicknesses and widths.
Production efficiency and capacity enhancement
Quick changeovers and online adjustments, shortening changeover time and increasing throughput and production stability.
Operating cost reduction
Lower labor costs and scrap rates, reduced equipment downtime, leading to lower total cost of ownership over time.
Reliability and ease of maintenance
Modular design with easily replaceable rollers and components, high spare-parts availability, and easy maintenance.
Safety and compliance
Comprehensive safety guards, emergency-stop functionality, and a clear operating interface that meet industry safety standards.
Customized solutions and professional services
Custom leveling line length, speed, and material range to fit line requirements; includes installation, commissioning, training, and after-sales service.
Here is the English translation of the provided product detail template (Chinese to English):
Product name
Leveling machine equipment (leveling machine / coil leveller equipment)
Scope of application
Suitable for leveling and flattening operations of various coils, including hot-rolled steel coils, cold-rolled steel coils, stainless steel, and metal strips.
Main technical parameters (examples; customizable as needed)
Applicable coils: hot-rolled / cold-rolled steel coils, stainless steel, metal strips
Thickness range: 0.2–4.0 mm
Width range: 600–2000 mm
Maximum coil diameter: Ø1200–Ø1500 mm
Line speed: 0–120 m/min
Leveling accuracy: ±0.03–0.08 mm/m
Surface roughness: Ra 0.6–1.2 μm
Tension range: 0–65 kN
Power/Drive: 50–100 kW
Control system: PLC/SCADA + HMI
Power/air supply: 3-phase 380V/50–60 Hz; air supply 0.6 MPa
Dimensions (approx.): 20–25 m L × 3.5–4.0 m W × 2.8–3.5 m H
Weight (approx.): 25–60 t
Equipment structure and working principle
Composed of infeed/outfeed drive units, leveling roller group, tension and downforce control, control system, frame and drive mechanisms.
Working principle: The coil enters the equipment and, through high-rigidity leveling rollers, achieves uniform downward pressure and leveling; online monitoring of tension and displacement outputs a stable, flat coil.
Key technologies and advantages
High-rigidity roller pairs, online tension closed-loop control, modular structure, easily maintainable rollers and components, customizable leveling line length and speed, etc.
Control and automation
Equipped with PLC/SCADA control, automatic tension adjustment, online leveling parameter adjustment, HMI display, and remote diagnostic capability.
Installation, commissioning and acceptance
Provides on-site installation, system debugging/commissioning, trial production, personnel training, and an acceptance checklist.
Operation and maintenance
Standard maintenance plan, list of wear parts, spare parts supply, and remote technical support.
Safety and compliance
Full enclosure safety guarding, emergency-stop function, and compliance with relevant industry safety standards and certifications.
Customization and services
Custom leveling line length, speed, and material range to fit target production line; includes installation, training, and after-sales service plans.
